How to crimp a cable sleeve without a punch tool | updated home page (2023)

Wire ropes are useful on garage doors and other places in the home where heavy weights need to be carried. However, if you don't have a crimping tool, it can be difficult to properly crimp a wire barrel. Whether you use a hammer or pliers, let's look at how you can crimp a ferrule without fancy tools.

How to crimp a cable sleeve without a punch tool | updated home page (1)

It is commonly found throughout your home to support heavy weights such asgarage doors, Wire ropes are known for their durability and strength. By wrapping a cable around itself in a process called swagging, it is possible to further increase the cable's breaking strength. To create a wire harness, you must use a clamping device called a wire sleeve with a unique tool known as a boot tool.

If you don't have a crimping tool to crimp a ferrule, you can still use a ferrule. Instead of using a special swaging tool, you can use standard pliers, a vise, or a hammer. These methods crimp the ferrule in place, allowing you to splice the wire into a strong, supportive loop.

Of course, before attempting to increase a cable's breaking strength, it's best to test your loop before putting any weight on your line. Don't rely on your cable assembly to support heavy weights that dramatically exceed the cable's breaking strength when using makeshift crimping techniques.

Do you need electrical installation or panel upgrade services?

Receive free, no-obligation quotes from professional contractors near you.


How to crimp a cable sleeve without a punch tool | updated home page (2)

What is a cable end sleeve?

In general, a splint is any device that can help hold multiple parts or segments together. A cable sleeve is used to help hold the pieces of metal cable together. The splint itself appears as a metal shell, similar to a metal cylinder. This fastener can be a single tube used to splice lengths of cable, or it can be a double sleeve with tubes placed side by side to allow the user to form a loop.

A cable sleeve can come in many sizes to accommodate the size of the individual cables you are tying. Before choosing your metal clamp, make sure that the wire rope can easily pass through the openings.

Importance of a cable rail

Compared to other materials and methods used to connect cables, a cable sleeve provides a simple, effective, and relatively quick way to secure the cable. Cables are usually made up of individual metal wires braided together to create a strong, durable material. A cable can be difficult to manage and is often not flexible.

Using a ferrule is the perfect way to securely connect cables. A splint works forCrimp the individual wires togetherin a safe place. When multiple wires are crimped and secured, a point of contact is created, making the splice, loop or connection secure and strong, increasing the strength of the assembly.

Alternatives to cable glands

If you don't have the right tool and the right alternative tool options, homeowners can be stuck. Fortunately, there are many alternative clips that can also double as a track, allowing you to create a loop in the cable. One of the best alternatives is called a cable clip. This device allows the metal wire to pass through the clamp, effectively stacking the two sides of the wire on top of each other.

There are two screws on the bottom of the bra. These screws further clamp the wire rope clamp against the two sides of the cable, creating the same loop or twist as a cable sleeve. This process allows you to achieve the same effect as a splint using only a standard screwdriver to tighten the screws.

Multiple wire rope clamps should be used together to ensure strength and flexibility. While a cable clamp can give you the same performance and integrity as a cable sleeve, this is often a more complicated and lengthy process. In addition, wire rope clamps are more expensive than a rope rail.

How to increase strength with a cable splint

Cable is an incredibly strong material used in various residential and industrial applications. The cable consists of several individual metal wires twisted together to form a solid strand. However, sometimes it is necessary to increase the resistance of your cable even further. You may need to reinforce your existing cable to support heavy weight or large cable tension.

One of the best ways to increase the strength of your cable is to create additional loops within the structure, known as swaging, which allow the metal cable to wrap around itself. Swagging can cause the cable to significantly exceed its breaking strength rating, allowing you to add more load to your structure. The best way to securely coil the cable is to use a fastener called a cable gland.

To properly increase the strength of your cable, you must properly install your gland. To do this, you need a metal cable end sleeve and a metal plug.

  1. First place the metal stop at the end of the wire or loop and screw it into place.
  2. Next, create the loop of the desired length.
  3. Remember that side-by-side applications of ferruled cables often require more material than a simple loop at the top.
  4. Be sure to cut the extra wire to allow for the necessary stop on the end.

If you are fitting multiple ferrules to your assembly, be sure to leave the required spacing between the ferrules. This space allows your cable set to have the right combination of strength and flexibility. Be sure to leave enough space between the last ferrule and the stop at the end.

Naturally,before using the cable set fully, test the loop you just created ahead of time to make sure it can withstand the added weight and strain.

How to crimp a ferrule without a setting tool

To properly crimp the wire into a ferrule, use a tool called a swagging tool. This device is a special tool that can be used to easily and securely crimp the ferrule metal. Unfortunately, not everyone has this special tool at home. But with a little skill you can even crimp a ferrulewithout the right tool.

  1. Never:Depending on the gauge of the wire and the gauge of the ferrule, you may be able to use standard pliers to crimp the assembly. Place the splint in the right place. After attaching, apply as much pressure as possible to fix the metal clip. You should see the metal sleeve begin to bend and nestle around the metal wires.
  2. screws: This tool gives you extra leverage to create a tight seal around your cable. Place the wire with the ferrule in place in the vise and gradually apply pressure. Be careful not to overtighten the ferrule as this may damage the metal shell and compromise the integrity of the connection.
  3. Hammer:You can apply a direct blow to the rail itself, causing it to bend around the metal. Alternatively, you can use a hammer and nail method. Using a thin nail, pierce the sleeve body in a zigzag pattern, inserting the wire into the sleeve. This pattern creates tension at certain points along the cable, making it difficult to pull the cable out.

Remember that with an alternative method of crimping, you can never completely rely on the integrity of the ferrule and the strength of the wire. The only way to truly have confidence that your wire splice or loop is secure is with an actual crimping tool designed to get the job done. Before using your new cable assembly, always test the loop and frame with a test weight before using it for your final weight loading.

Do you need electrical installation or panel upgrade services?

Receive free, no-obligation quotes from professional contractors near you.


How to crimp a cable sleeve without a punch tool | updated home page (3)

related questions

What tools do I need to work with cable or wire?

To work with wires, you need some common tools that many homeowners have. While you may have a setting tool to properly crimp a wire barrel, you may need to use a vise, hammer, or pliers if you don't. To work with the wire itself, you will also need a tape measure and a hacksaw. The cable material is thick and strong, so a saw is required to cut thick sections of cable.

For thin sections of cable, you can use wire cutters to cut the desired length. Remember that once you cut the wire and install the ferrule you are creating a permanent assembly, so be sure to measure twice and cut once.

What is included in a bushing kit?

To help homeowners work with wiring in their homes, many manufacturers offer a ferrule kit. This kit is a convenient way to get all the parts and tools you need for your job.

A ferrule kit typically includes different sizes of metal ferrule clips to accommodate different gauges of cable. A socket kit also includes the necessary tightening tool to ensure a tight and secure connection. Some deluxe ferrule kits even include steel cable clamps, giving homeowners options and options for correctly crimping and coiling their cable.

Related guides

  • How to unscrew a screw without a screwdriver
  • Can you solder without flux?
  • Can you mount a TV on the wall without drilling?

Improved home team

We are a team of passionate homeowners, DIY enthusiasts and DIY enthusiasts who enjoy sharing DIY, cleaning, decorating and more with fellow homeowners! Whether you're looking for a step-by-step guide on how to repair a device or how much it costs to install a fence, we're here to help.

recently posted

Link to How to organize a bathroom closet

How to organize a bathroom closet

Bathroom cabinets are often a focal point for anything and everything even remotely related to personal hygiene. We stock towels, medicines, toiletries, first aid kit, massagers, facial steamers, spare parts...

Continue reading

Link to What kind of paint for garage walls?

What color for garage walls?

Painting your garage is a great way to improve the look of the space and make the walls easier to clean. However, figuring out what type of paint to use for your garage walls can be difficult. Be...

Continue reading


How do you crimp a cable without a crimping tool? ›

Just crush the thing with any tool you have around. If you can use a big vise to crush them down, that's probably the most 'controlled' way. Otherwise, use pliers, or get a hammer and chisel and dent the sleeve at two or three points with the chisel.

Can I crimp with pliers? ›

Regular Crimping Pliers are a must have tool for compressing 2x2mm or 2x3mm crimps. Regular Crimping Pliers allow for your design to be secure with a crimp bead that looks and feels smooth. Easy to follow instructions can be found in our Tips and Tricks section.

What can I use if I dont have a crimping tool? ›

Use the knife's edge or a thin screwdriver to press the metal contacts to the wires.

How do you crimp wires with pliers? ›

Can you crimp wires with pliers? No, you can't crimp with pliers, because they won't create the proper cold weld connection that a crimping tool will. A poor crimp can result in air and moisture getting inside the connection, which can lead the connection to fail. Instead, invest in a specialist crimping tool.

How do you make a crimp cable? ›

Make the Crimp: The crimping process consists of a few additional steps.
  1. Determine the length of the wire, and strip the end. ...
  2. Insert the wire into the crimp. ...
  3. Place the crimp and wire into the crimping tool, and ensure that it is perfectly seated inside. ...
  4. Remove the crimp, and inspect the wire.
Sep 30, 2019

How do you crimp metal without a crimper? ›

Yes. The ends can be crimped with a pair of needle nose pliers. Simply pinch it then twist the pliers. The crimp is more coarse but it gets the job done.

Can you crimp with a hammer? ›

Use a hammer, vise or press to apply crimping force. Spring loaded ram will help hold the terminal in place while you insert your wire. Perfect for battery and welding cables. Designed for 8, 6, 4, 2, 1 AWG as well as 1/0, 2/0, 3/0 and 4/0.

Can you crimp with needle nose pliers? ›

Klein Tools J207-8CR Needle Nose Pliers are All-Purpose Linesman Pliers for Crimping, Looping, Cutting, Stripping, Crimping, Shearing.

What are the two types of crimp? ›

Crimp types at a glance
  • Hexagonal crimping: for aluminium and copper. Hexagonal crimping is the most common method of crimping cable lugs and connectors. ...
  • Indent crimping: for copper and aluminium. Indent crimping produces a lasting, reliable and deep-penetrating connection. ...
  • The quad-point crimp: for copper.

What can I use to crimp wires? ›

You don't need many tools: crimping pliers, wire strippers, and a heat gun should do it. You'll also need cable, crimp connectors or terminals, and heat-shrink tape or heat-shrink connectors of the right size (keep a selection of sizes available).

What is a cable crimper? ›

Wire crimpers and cable crimpers refer to any of a number of tools that are used to crimp connectors onto the ends of wire and/or cable. That means that these tools are able to bend the metal of a terminals barrel and press it onto a bare strip of wire in a way that will not pull out or come loose over time.

WHAT IS A crimp applicator? ›

Tool for fastening wire terminals to wires by compressing them.

How do cable crimps work? ›

Crimp-on connectors are attached by inserting the stripped end of a stranded wire into a portion of the connector, which is then mechanically deformed by compressing (crimping) it tightly around the wire. The crimping is usually accomplished with special crimping tool such as crimping pliers.

Can you use fence pliers to crimp? ›

Heavy Duty Fencing Pliers are the original multi-tool. Use the fencing pliers to cut heavy gauge wire, pull out nails and staples, crimp ferrules, hammer in nails, form loops on wires and stretch barb wire.

What is the best crimp? ›

1. Best Overall Wire Crimper Tool—Klein Tools 3005CR Wire Crimper. According to reviewers, this is one of the best wire crimpers on the market. The Klein Tools 3005CR wire crimper handles 10-22 AWG stranded copper wire by crimping a variety of insulated terminal types.

What is double crimped? ›

Double-Crimp: This option crimps down on both sides of the terminal and creates a winged look after the crimp is complete. As opposed to the alternative, this option can often penetrate the insulation but if a watertight seal is not needed provides a tighter crimp on nylon insulated terminals.

IS A crimp stronger than solder? ›

Crimping offers stronger, more reliable connections than soldering. Soldering uses heated metal to join the cable to the connector. Over time, this filler metal will degrade, which may cause the connection to fail. Most electricians will agree that crimping is also easier than soldering.

Can you solder instead of crimp? ›

Crimping offers stronger, more reliable connections than soldering. Soldering uses heated metal to join the cable to the connector. Over time, this filler metal will degrade, which may cause the connection to fail. Most electricians will agree that crimping is also easier than soldering.


Top Articles
Latest Posts
Article information

Author: Pres. Carey Rath

Last Updated: 07/01/2024

Views: 6736

Rating: 4 / 5 (41 voted)

Reviews: 88% of readers found this page helpful

Author information

Name: Pres. Carey Rath

Birthday: 1997-03-06

Address: 14955 Ledner Trail, East Rodrickfort, NE 85127-8369

Phone: +18682428114917

Job: National Technology Representative

Hobby: Sand art, Drama, Web surfing, Cycling, Brazilian jiu-jitsu, Leather crafting, Creative writing

Introduction: My name is Pres. Carey Rath, I am a faithful, funny, vast, joyous, lively, brave, glamorous person who loves writing and wants to share my knowledge and understanding with you.